CBR600RR Engine Case Cover
Engine case covers designed from a 3D scan of the OEM case to lock in clearances and fitment. Modelled using surface techniques to speed up complex geometry creation, then printed as a solid, sacrificial protection part for high-impact areas.
Overview
Designed directly over a 3D scan of the OEM engine case, these covers were built to achieve reliable clearances and a true “bolt-on” fit before fabrication. Surface modelling was used instead of traditional solid modelling to form the complex curvature quickly, cutting modelling time significantly. The final covers are printed with a thick 4mm wall and solid infill in carbon fibre–reinforced nylon for heat resistance, low friction sliding, and abrasion resistance in impact zones.
Key Features
3D scan–referenced geometry for accurate clearances and fitment
Surface-modelled form for fast creation of complex curves
4mm wall thickness for robust sacrificial protection
Solid infill construction for maximum impact durability
CF-reinforced nylon for heat resistance, low friction, and abrasion performance
Specifications
- Material
- Carbon Fibre–reinforced Nylon (PA-CF)
- Print Method
- FDM (solid infill, 4mm wall)
- Weight
- Dimensions
- Post-Processing
Design Process
3D scan OEM engine case as dimensional reference
Import scan into Fusion 360 and establish fitment clearances
Surface modelling to generate complex cover geometry efficiently
Iterate model and validate clearances
Print in PA-CF with thick wall and solid infill
Final fitment check and refinement as needed
Gallery
