Axle Sliders + Quad Lock Handlebar Mount
CF-nylon axle sliders designed to slide (not grab) on impact thanks to low friction and high melting point. Includes a two-piece Quad Lock charger mount concept with notes for future improvements (TPU grip layer, nutserts).
Overview
These axle sliders are printed in carbon fibre–infused nylon to prioritise sliding behaviour on impact: nylon’s low friction and high melting point helps prevent catching during a slide, while slight flexibility absorbs shock. Carbon fibre reinforcement adds stiffness and improves layer bonding to resist splitting under stress. The post also includes a handlebar Quad Lock charger mount: a two-piece sliding clamp tightened with a bolt and nyloc nut. The design has proven durable over long-term use, with future improvements identified (TPU grip layer and nutserts).
Key Features
Low-friction nylon base material to encourage sliding on impact
High melting point improves survivability during prolonged contact
CF reinforcement increases stiffness and reduces layer splitting
Designed for impact-prone protection points (axle area)
Two-piece handlebar clamp concept for reliable accessory mounting
Specifications
- Material
- Carbon Fibre–infused Nylon (PA-CF)
- Print Method
- FDM
- Weight
- Dimensions
- Post-Processing
Design Process
Define impact/sliding requirements for slider behaviour
Select PA-CF for low friction, heat tolerance, and stiffness
Model slider geometry for strength and replaceability
Tune print orientation/settings to maximise layer bonding
Prototype print and assess real-world handling/fitment
Iterate based on wear, fit, and future improvements (TPU, nutserts)
Gallery
